If you can operate according to our method, spray dryer is also an excellent choice for energy saving and environmental protection. As the energy consumption in the spray drying process directly affects the benefits and development prospects of enterprises, relevant enterprises have clearly put forward many detailed methods for energy conservation and emission reduction in the spray drying process. To sum up, it mainly includes the following aspects:
1. Adjust the function and structure of the spray drying tower
2. Control the properties of dry materials
3. Fuel problem
4. Properties of drying medium
Spray drying equipment is a very popular drying equipment. Because of its excellent operation function and wide application scale, it is deeply welcomed by users.
Reasonable adjustment of air inlet and exhaust fans can effectively improve drying efficiency and reduce production energy consumption. There are many ways to reduce the energy consumption of spray drying equipment. According to different models and application scales, spray drying equipment has corresponding energy-saving methods. Traditional energy-saving methods can be summarized as follows:
1. lower the air temperature. When the air temperature is too high, it is undoubtedly not conducive to energy conservation and emission reduction. According to the calculation, we find that it is more economical to reduce the outlet air temperature and increase the inlet air temperature. Refer to the moisture content of materials for the adjustment requirements of outlet temperature.
2. improve the temperature of drying medium at the air inlet of spray dryer. Through the calculation of the experimental data, it is found that if the temperature of the drying medium is properly increased, the thermal efficiency can be effectively improved. The progressive temperature depends on the nature of the product.
3. reduce transpiration load. The transpiration load of the spray dryer is too large, indicating that the solid content of the material is low. This will greatly reduce the thermal efficiency of the dryer. Properly increase the liquid-solid content of the material and reduce the transpiration load of the spray dryer.
4. preheating the feed liquid before drying can shorten the drying cycle.
5. the exhaust gas temperature is often high. The spray dryer can adopt the waste heat recovery system to effectively utilize the heat energy of waste gas. It can be used as hot water in the washing process, and can also enter the heat exchanger from the beginning to dry the material again.
Protection and maintenance of spray dryer when not in use:
1. Cut off the power supply when it is not used for a long time
2. The equipment shall be packed with reasonable packaging materials, and an appropriate amount of lubricant shall be injected into the reducer before packaging
3. Place the equipment in a ventilated, dry, flat and non corrosive environment
4. Check the equipment function again before using it from the beginning
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Now, China is vigorously promoting the concept of energy saving and consumption reduction, and many manufacturing enterprises have begun to develop energy-saving equipment. You know what? Now our spray dryer can keep pace with the times and save energy!
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